company

Design and manufacturing of custom industrial machines and software

Applyca designs and manufactures industrial machines and custom control and automation software to optimize production and logistics processes. Our solutions integrate mechanical and electrical design, PLC, HMI, and CNC programming, as well as robotic and computer vision systems.

Let’s design together

Which processes do you need?

The Applyca team’s in-depth and diverse knowledge in the vast field of industrial automation is exactly what you need if you want to develop an intelligent automation project. There are many directions to explore. Our challenge is to find the most appropriate way to combine knowledge and mechanisms to achieve the required result. We have built CNC boring machines, lapping machines, and machines suitable for brushing and polishing individual elements. Among the various revamping projects for industrial machines followed for valve assembly, grinding, punching, cutting, and drilling, we managed the revamping of pneumatic machines for valve assembly, revising the production cycle programming. We have transformed metal profiles with a system that measures, cuts, drills, mills, and delivers the part to its destination; we solved snack cutting using ultrasound: a precise and clean result, without any contact with blades.

Our interventions

The opportunities are endless and thanks to our expertise, which spans a wide range of industrial automation, we are able to find original and custom solutions. In doing so, we take into account:

  • The work process and the necessary movements
  • The available space in the environment layout
  • When necessary, performing different processes in a single work cycle, with a single part positioning

We also develop the programming software for operation and to connect the application to specific machines, robots, or work cells. In this integration activity, we also handle any upgrade interventions on existing machines, including those produced by others.

Applyca industrial automation is consulting, design, and production

Consulting

Our skills are our strength; they are the reason why those who turn to Applyca request wide-ranging professional consulting. The initial analysis of the situation and business objectives allows us to frame and break down requests into individual elements to identify the most correct industrial automation solution for effectiveness, efficiency, timeliness, safety, and sustainability.

Design

We handle mechanical and electrical design, take care of pneumatic and hydraulic parts, and program PLC, CNC, and HMI software, as well as custom applications and communication protocols. In doing so, we are committed to finding efficient solutions for the present and the future with a long life cycle and easy maintenance.

Production

The internal production of the identified solutions takes place at our headquarters, whether they are entire machining centers, individual machines, or single applications. In this way, we provide the Applyca guarantee on their proper functioning and can test every detail, from mechanical parts to software components, to correct communication with all the devices required for the designed system.

FAQ — Frequently Asked Questions

Why choose a custom automated solution?

A custom solution is designed specifically based on your processes and needs, maximizing efficiency and reducing waste and costs.

What software is developed for industrial machines?

We develop custom PLC, HMI, and CNC software in collaboration with and certified by the parent companies for the control, interface, and integration of automated systems with your production.

Do you provide training and technical documentation?

Yes. We provide complete documentation and training for operating and maintenance personnel for the use and management of the system.

Can I update an existing machine with new software or automation?

Yes. Applyca can also intervene on existing applications to expand, update, or integrate them with new features, thanks to our Retrofitting and Revamping solution.

Some examples of completed automations

Let’s design the automation best suited to your needs together

Do you have a production process to optimize? Contact us for a free technical consultation: we will help you define the ideal custom industrial design and automation solution.